Showing posts with label Unison Research. Show all posts
Showing posts with label Unison Research. Show all posts

October 31, 2012

Unison Research Factory Tour, Part III.

In this final installation of our Unison Research factory tour, we check out the QC and R&D areas within the building. We also take a detour to see where some sub assembly work, where special care and attention is required.
A worker takes a product off the assembly for QC testing.

However, we now take a detour to see where certain parts and sub assemblies that require that bit of extra special attention. like this batch of tubes, which are graded to match the circuit characteristics of the model of intended insertion.

A box of tubes awaiting grading.

Pair matching is crucial for L/R chanel balance.

So are certain parts along the sensitive pre-amp circuit section, where chanel matching is just as important. Otherwise, the power amp section would amplify an imbalanced stereo signal.

Another area that require special care is the volume pot assembly(a.k.a. step attenuator), again the chanel matching element is crucial here.

Not only chanel matching, but feel of the potentiometer is just as important. Not many audio companies build this part in house, due to the tedious work nature and long work time involved. 

The volume knob as shown earlier is now ready for it's crowning moment.

Here! Isn't this a work of art?

Even it's matching remote is not spared of the special care and attention!

Lower end model remotes get the standard assembly line treatment.

Senor Sacchetti seen here giving his personal touch by putting this tube amp thru it's paces and setting the tube biasing prior to final packaging.


More QC test parameters.

Further fine tuning and adjustments.

From the looks of that smile, a satisfied Giovanni indeed. Time to pack this amp up for shipping.

CAD(Computer Aided Design) software is used in the development of PCB circuit boards for optimum sound quality reproduction.

A very serious Giovanni scrutinises a power supply design section on the CAD software, reducing R&D time and cost.

Giovanni measures the small parts for fitting tolerances on a PCB board in a prototype amp design under going testing.

The work of a hifi/audio engineer never ceases!

It's an interesting angle to view how a company like Unison Research, who values traditional craftsmanship, classic tube design metal and wood work, embracing new the latest technology in an attempt to create audio equipment that sounds and looks like masterpieces. To buy and own one of this finely crafted audio equipment is to make a statement of your salutation to the finer things in life!

And lifestyle is something that the Italians have in spades. A special thanks to my buddy Bartolomio for making this factory tour happen.

October 29, 2012

Unison Research Factory Tour, Part II.

We first saw Unison Research's vast parts bin and storage warehouse section. Now we proceed to the work in progress area, where all the action is, with artisans and craftsman working hand in hand to assemble electronics, tubes, wood and metal work to form the final product. It's a relative large open space, partitioned only by rack and racks of semi finished products in various stages of WIP. At first glance, the work benches look chaotic, however watching the men work shows there's order within the chaos. Now that's assembly line, Italian style for you and me! Let's get on to it.
Rows and rows of racked semi finished products acts as partition in an otherwise open working area.

More semi finished products along the work bench.

Metal casings awaiting stuffing.

The beautifully CNC machined stainless steel volume knob assembly. 


All hand assembled, that's what Unison Research is about!

These nearly finished amps awaiting their precious volume knobs that are being assembled above.

All Unison Research products are hand made, including the entry level Unico line as seen here.

Wiring the inputs and outputs.


In line and awaiting for more tubes and wood work. 

PCB stuffing all done by thru hole, no SMD here. A phono stage seen put together here.

Craftsman at work.

More products awaiting further work on the racks.

Seen here are Unico line amps, awaiting their front panel knobs and switches. 

Beautiful wood work on metal casing, Italian artistry at it's finest! 

Now that you know the Italian assembly line is quite unlike others else where, they are very much like building fine watches and super sports cars(think Lamborghini or Ferrari!). Next, we see the QC and R&D areas and the final touches that goes in to completing the products for shipping.

October 27, 2012

Unison Research Factory Tour, Part I.

Unison Research is located in the town of Treviso, Northern Italy, just an hours traveling time by road from Venice City. Treviso is an idyllic and scenic place, with a population of just over eighty two thousand. I was invited by Bartalomeo Nasta, to get to know the rest of the Unison Research guys, but my work commitments meant that it was not to be. Dang! I was actually looking forward towards an European holiday.

That meant this factory visit would have to be a virtual tour. After my 10Qs session with Giovanni Sacchetti, founder of Unison Research which allowed us a glimpse in to the man's amplifier design philosophy, and now followed by a factory tour, as promised. Let's start!


The industrial building that houses both Unison Research and Opera Loudspeakers.

First stop, let's raid their parts warehouse, where components and semi assembled modules are stocked, here we have some wire harness ready for assembly.

What does this look like? A volume knob?

The parts warehouse has rows and rows of neatly stacked stocks!

More parts for making amplifiers and CD players.

More wire harness!

Some toroidal transformers seen here.


Caps and more caps!
 
Various caps with values marked for easy identification.
 
Film caps.
 
Just one of the many boxes of tubes in stock!
 
PCB boards awaiting assembly.
 
Power supply e-caps in stock.
 

Next, we look at the assembly and test work stations at Unison Research.

October 9, 2012

10Qs For Giovanni Sacchetti, Founder, Unison Research.

Despite my current on going AV project, I've not forgotten about our hifi heritage. Hifi is in our blood, and what company better to reflect that heritage than a talk to Mr Gianni Sacchetti of Unison Research from Italy?

I threw him 10 questions in a jiffy, and his answers were really interesting, especially for tube hifi connoisseurs, read on!
A very proud Giovanni testing a Unison Research tube amp.

Big E: When was Unison Research started and what is the company history?

GS: Unison Research was founded in 1987 by a small group of audiophile enthusiasts led by Giovanni Maria Sacchetti. G.M. Sacchetti was born in 1945 and inherited from his father – an accomplished pianist – both an understanding and passion for music. From a very early age he began to experiment with making amplifiers, which of course in those pre-transistor days were all valve-powered. After completing a degree course in electronics he dedicated himself to teaching for 25 years, whilst at the same time developing and designing all the products for Unison Research. Among the first products to wear the Unison Research badge were the GLOWY, a preamplifier using 5 twin triodes in an all-valve circuit with both line and phono, and the RULER, a fully solid-state amplifier of 80 watts output per channel. These were followed by the NIMBLY, an all-valve power amplifier using KT88s in push-pull which was switchable between triode and pentode operation to give 25 watts or 50 watts according to the mode selected.

The constant search for improvements to sound quality led Unison Research to more profound investigation and experimentation into integrated amplifiers; not because integrated amplifiers are either easier or less expensive to produce but because integration can give real benefits by optimising the interface between pre and power stages, and also by eliminating interconnecting cables which, as well as adding cost, introduce (even in the case of the best cables) some degradation to the sound. The first integrated amplifier from Unison Research was the TRIODE 20, using two pairs of>br ?> push-pull EL34s in class-AB. An important page the company`s history was written with the introduction of the SIMPLY-TWO. As is well known, this amplifier marked the beginning of a long series of projects based around the single ended class-A output stage. The SIMPLY TWO with its 12 watts per channel enjoyed enormous success; within the space of less than 4 years around 10,000 units were produced and sold throughout the world, most notably in Japan and other Far-Eastern markets. The SIMPLY TWO became a renowned audio product and gained accolades and prizes throughout the world. The larger SIMPLY FOUR belongs to the same family, using twin pairs of parallel EL34s in the output stage to give 24 watts, twice the power of the Simply Two. A triode coupled version of the SIMPLY FOUR was also produced, also using EL34 valves in the output stage.

The 845 valve, first used more than 50 years ago, has been successfully employed in some of our most important models. We can say with pride that the present-day popularity of this valve is largely due to Unison Research, as we were the first to champion its use in modern pure triode valve amplifiers. Several of our more recent amplifiers have been designed to incorporate the 845; some are mono blocks, some are stereo integrated amplifiers and some are switchable stereo/dual mono designs. Audiophiles will recall the SMART 845, the SIMPLY 845 and the ABSOLUTE 845; this latter model is still in production and is widely considered to be a point of reference for its electronic concept as much as for the sound quality it is capable of providing. The ABSOLUTE has been the recipient of awards and accolades across the globe.

Big E: Why tubes(and not solid state)?

GS: It's difficult for me express my preference between transistors and valves used in the hi-fi amplifiers. The working principle of these two devices are very different so it's impossible for a direct comparing. However we can affirm that the solid state circuits can produce higher output power with higher efficiency with easy and advantageous way than the valves circuits. Moreover the semiconductors allow compact and inexpensive equipments. To the end must be consider that the digital technology without the semiconductors can't be. Anyway for my personal taste I prefer the sound of valves.

Big E: What's your favorite tube technically and why?

GS: If the constructive technology of the valves was the same development of electronic technology, now we would have valves with higher performance, but the economic interest of the manufacturing company are not in this direction. Except some particular kind of valves for medical, industrial and military processing, the valves for audio equipments are the same used after the second world war. It's my opinion that the valve par excellence is the 300 B. This valve have been specially designed for audio applications and up till now this valve is of great interest.

Big E: What's your favorite tube audio circuit(push-pull vs single ended)?

GS: After many years dedicated to the design valve amplifiers, the valves that have given me more satisfaction have been the EL34 and the KT88 / 6550 for the indirect heating ( valves with cathode ), and 845 and 300B for indirect heating ( valves without cathode ). I have not find in all these valves particular properties so to prefer some of these for push-pull or single ended use, but considering that the push-pull circuits have carried out to get higher output power, the KT88 / 6550 in this sense must be preferred. It's very important that the type of valves used for push-pull circuits must be very linear because the typical second harmonic distortion of valves be transformed by push-pull circuits to the third harmonic distortion. I remember that odd order harmonic distortions, even at low level, the human sensitivity can degrade a lot the sound quality. For all this, I consider the KT88 / 6550 suitable for push-pull circuits. In the single ended configurations the output power is not a priority component, so also the low efficiency valves like 845 or 300B can be used with excellent results.

Big E: Are NOS tubes really better than modern production tubes?

GS: In general the industrial productions till up the immediate years after the second world war had been aimed not to high productivity but to the high quality and precision, this has compensated for the electronic field the limited technology. The valves produced in that years are clear mark. The precision of construction of that old productions can be comparable to the watchmaking precision, not only, also the rigorous selection of used materials give to the NOS valves an higher quality, so to be preferred to actual new production.

Big E:  How about those new Russian designed for submarine tubes like 6H30 or 6C33, what's your opinion about them?

GS: At present the most important production of valves are in two countries : China and Russia.
The Chinese production are mainly dedicated to the reproduction of old American and European valves, while the Russian production is involved also in new exclusive implementations for military, medical and industrial applications. From these new implementations, in the audio use, for example, there are : 6C45P, 6H30, 6C33C and others, are all very good valves ! It's my opinion that the actual quality production of Russians are better for signal valves than power valves, in fact the life of these are shorter.

Big E: Will Unison Research have plans for a high powered(200W min) tube power amp?

GS: As it's well-known to obtain high output power from valve amplifiers it's necessary high costs, big dimensions and big weight. In expensive amplifiers the sound quality is a priority component, for this reason, it's my opinion to consider only single ended class A configuration. Normally the power valves can't produce singly power more than 20/25 watt, for this to obtain higher power it's necessary a parallel of same valves. The Unison Research has in its catalogue a single ended class A monophonic amplifier with four 845 in parallel.  The power of this amplifier is more than 100 watt. I don't think that in next future the Unison Research will produce a valve amplifier with higher power. For my experience amplifiers with more than four valves in parallel is to avoid.

Big E: How did Opera loudspeakers became part of the company?

GS: The Opera and Unison Research companies were born separately. In year 2000, both operations had joined the same building. This mutual symbiosis has given notable advantages, not only for the development and for the research of Opera loudspeakers, but also for the Unison Research electronics. As it easy to understand every tests of Opera loudspeakers have done with Unison Amplifiers and vice versa for Unison Research amplifiers.

Big E: Can tube amps complement the new digital music delivery, i.e. computer audio?

GS: The digital modern music has produced with not traditional instruments and electronic equipments, moreover its reproduction has expected with different standards from the traditional hi-fi devices. The audio signals are so strongly compressed to allow their storage in small devices for hours and hours of musical reproduction. In these devices the priority characteristic are the reproduction times, while the sound quality is in a second level. It's obvious that the valve amplifiers can play this kind of music, but it's also obvious that valve amplifiers are wasted. The digital music has it's different consumption audience that is not an alternative to the traditional classical music, so these two kind of music are not in conflict, but their are on parallel roads without reciprocal interferences.

Big E: What's your favourite music carrier format, vinyl, CD, or hi-res downloads?

GS: The music is a component of our emotions, for this we select it in the basis of temporary need. For me that's in not a limited kind of music that I prefer, but the music that I frequently listen are the classical and baroque. I don't contempt the most recent musical expressions, merely I don't understand it, so I don't listen to it. The musical reproductions are very faithful if they can recreate the sensation of live so to distinguish the dialogue of instruments and to follow the orchestral phrasing and articulation with high emotional involvement. If the an apparatus can reproduce this, it's an ideal system. A very good reproduction system is from the magnetic tape, copy from original masters. These tape recorders are unfortunately hard to find. In my listening there are magnetic tapes, vinyl LP and digital CD. The other digital reproduction apparatus are for me, unusual.

After my brief chat, Giovanni and Bartalomeo kindly invited us to a Unison Research factory tour, which we will feature soon. Wood, tubes and Italian craftsmanship is a highly seductive combo indeed. Stay tuned. 

August 10, 2011

10 Qs For Bartolomeo Nasta, International Sales Of Unison Research.

A very happy Bartolomeo with the Unison Research S6 amplifier. "Your're test driving this baby after the show", he told me!

I met Bartolomeo Nasta at the A&L Audio Station 4th floor demo suite during the KLIAV 2011 show. We barely talked for about 3 minutes and he already struck me like an ol' friend! I grab the opportunity to ask him 10 Qs about Unison Research, tubes, and hifi in general.

Big E: Bartolomeo, your first time to Kuala Lumpur and KLIAV?

BN: Yes, but I am already loving it here already!

Big E: Given that Unison Research deals with tube amps, and there are only so many tube circuitry available for a given tube spec, how does the company keeps coming out with new models every now and then?

BN: Correct, there are already established schematics for any given audio tube available today, we at Unison Research continues to refine on the basic circuitry over the years. You know, like newer parts and tighter tolerances, that sort of thing. In Unison Research, we believe our products have a certain soul to reflect it's Italian-ness. Just like a Ferrari automobile, you know?

Big E: About your statement of Italian-ness. Would you agree that the hifi's sound character reflects their nationality? Like French hifi sounding French, German hifi have a Germanic sound quality, and the British hifi has that unique mid range quality?

BN: I do not quite agree, on the hifi's sounding like their nationality, with the exception of British hifi! They certainly do have their own kind of sound.

Big E: Does Unison Research build everything in house?

BN: We try to keep everything made within 20 kilometers from the factory, which keeps logistics simple. We make almost every thing in house now days, including our amplifier casings, as we operate our own CNC metal cutters too. The only part on the amplifier we don't make in house is the wood inserts. That's made by a carpenter nearby the factory.

Big E: What about NOS tube rolling, what's Unison Research's policy on that?

BN: I am very glad you asked this all important question. I would like to say that many customers have asked, why we do not supply our amps with certain NOS tubes of their choice? The answer would be that it would be too difficult for us to find large enough quantities of NOS tubes to sustain our daily production quantities. And NOS tubes comes in many variations of quality too, which makes QC testing time consuming and too in exact to ensure long term reliability. However, we do understand that in some case, fitting NOS tubes can contribute to better sound of the amps. Hence we are O.K. with it.

Big E: Would fitting NOS tubes, other than those originally supplied, void warranty of the amps?

BN: I'd advise all our customer who intends to fit NOS tubes in to their Unison Research amps write to us by e-mail, provide the product serial no. and tell us the replacement NOS tubes they want to use, we'd advise the customers about the suitability of their intended NOS tube. Alternatively, our customers can also ask our dealers to confirm with us, which is the best way to do it, if the intention is to keep the product warranty in effect.

Big E: Opera loudspeakers, what is Unison Research's relationship with them?

BN: Opera loudspeakers is owned by the same owners of Unison Research, we share the same building, which is partition in to half, we both use the facilities of a university nearby for some research work too.

Big E: Does that means that Unison Research Amplifiers are an instant match to the Opera speakers?

BN: They actually do match very well, but Unison Research amplifiers will power most speakers of average specs decently. Again, I must stress to our customers, if they are unsure about speakers matching, please write us or talk to our dealers, who are more than happy to help.


Another "happy meal" time? I think it must be the Char Koay Tiew that he's having for lunch. I told him that it's stir fried pasta made from rice flour. The man loved his Char Koay Tiew indeed!

Big E: Is it safe to assume that you're running Unison Research amps and Opera loudspeakers at home too?

BN: I have a pair of S9 mono block powering a pair of Opera loudspeakers.

Big E: How is Unison Research bridging the market between audiophile and lifestyle?

BN: I wouldn't say lifestyle, but our Unico range have done very well in the regards of bringing new interest in to the "pleasurable"(this guy says the word like he really means it! No wonder he's a self proclaim lover, not fighter! Ladies look out!) world of hifi. Our classic range continues to draw audiophiles longing for tube sound with a soul.

As lunch time draws to a close, it's back to work for Bartolomeo at the A&L Audio Station demo suite. A quick thanks to Yap and Atven for making this session possible.